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It depends on when you order/reserve Magical Express. If you reserve pretty far in advance it's typically 2-4 weeks before your flight. If you reserve close to your trip (ahem, my DH this time) they will rush ship them to you in a matter of days.
“Approximately 40 days prior to your arrival date to Walt Disney World®, your confirmation letter and luggage tags will be scheduled to mail to the address provided. Please expect your mailing to arrive within 7-10 business days.”
I’ve gotten mine anywhere between 23 and 35 days out.
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